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balancing set
Balancing Set: A Comprehensive Overview of the Balanset-1A Portable Balancer & Vibration Analyzer
The Balanset-1A is an advanced device designed for dynamic balancing and vibration analysis across a variety of industries. Specifically engineered to work effectively with different types of rotors—including crushers, fans, mulchers, augers, shafts, centrifuges, and turbines—the Balanset-1A serves as an essential tool for accurately measuring and analyzing vibration. It is crucial for ensuring optimal performance and longevity of machinery.
Key Features of the Balanset-1A
The Balanset-1A stands out with its dual-channel design, enabling dynamic balancing in two planes. This feature significantly enhances its versatility, allowing it to handle various rotor types proficiently. Below are some notable functionalities:
Vibrometer Mode: Measures vibration and records precise data.
Tachometer: Accurately measures rotational speed (RPM).
Phase Analysis: Assesses the phase angle of the vibration signal for detailed analysis.
Frequency Spectrum Analysis: Provides an FFT spectrum for in-depth frequency analysis.
Overall Vibration Monitoring: Keep track of overarching vibration levels.
Measurement Logging: Saves data for further evaluation and reference.
Balancing Modes
The Balanset-1A offers multiple balancing modes to address different requirements:
Single Plane Balancing: Targets vibration reduction by balancing rotors on a single plane.
Two Plane Balancing: Achieves effective dynamic balancing by focusing on two planes.
Polar Graph Visualization: Visualizes imbalance using a polar graph to accurately determine weight placement.
Restore Last Session: Conveniently resumes previous balancing efforts.
Tolerance Calculator (ISO 1940): Ensures that balancing adheres to international standards.
Additional Functionalities
The Balanset-1A is not limited to fundamental measurement capabilities; it also encompasses advanced functionalities:
Charts & Reports: Generates various graphical representations—overall charts, harmonic charts, and reports detailing balancing outcomes.
Archive: Stores past sessions to facilitate future balancing efforts.
Re-balancing: Easily repeat the balancing procedure using saved data from prior sessions.
Serial Production Balancing: The device can also cater to rotor balancing in mass production scenarios.
Specifications and Compatibility
When it comes to specifications, the Balanset-1A is equipped with:
Two vibrating sensors (vibro accelerometers) with optional cable lengths.
One optical sensor (laser tachometer) to measure distances, ensuring precise readings.
A USB interface module to connect with PC software, broadening its analysis capabilities.
This balancing set also supports both Imperial and Metric systems, making it adaptable and user-friendly for a global audience.
Power and Performance
Engineered for efficiency, the Balanset-1A operates using a range of power inputs. It boasts a robust performance profile with:
A rotational speed measurement range of 250 to 90,000 RPM.
Vibration phase shift measurement capabilities that extend from 0 to 360 degrees.
Limits of permissible absolute measurement error, ensuring accuracy and reliability.
Power requirements of 140-220 VAC and 50 Hz, which contribute to its widespread usability.
Conclusion
With its array of features, exceptional capability for balancing and analyzing vibration, and compatibility for various rotor types, the Balanset-1A is an indispensable tool across multiple industries. Whether applied in manufacturing, maintenance, or engineering contexts, this portable balancing set ensures that machinery operates smoothly and reduces the risk of premature failure due to unbalanced rotors. The Balanset-1A not only addresses immediate balancing needs but is also a valuable investment for ongoing maintenance and performance efficiency. Elevate your operations with the Balanset-1A and experience the benefits of precise dynamic balancing and vibration analysis.
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